Project
Product Design
Undergraduate
Project
Alex Lewis
Saguaro 45L
Product Design
Undergraduate
AlexLewis_SignatureWork
Alex Lewis
Saguaro 45L

Saguaro 45L is a battery-powered water tank compatible with common construction site tools. To prevent inhalation of toxic dust, tools such as concrete saws feature hose connections and ‘wet-cutting kit’, which create a mist that combines with airborne dust and falls to the ground safely as slurry. However, these systems require frequent refilling and repressuring which is a source of significant frustration to users, and a barrier to their use. With Alex Lewis’ Saguaro 45L the system becomes less of an obstacle, fostering a positive attitude amongst workers who will be inclined to use the system more often.

The tank outputs a regulated flow of 1L/min for up to 5.5hrs with its 2 rechargeable NiMH batteries. It is compatible with a range of tools: various concrete saws with its 3m hose; and tools such as breakers and scabblers with its proprietary spray wand. This can be mounted to the side of the tank to operate ‘autonomously’. Its outlet nozzles are ruggedised, quick to replace when clogged and easy to disassemble for cleaning when necessary. Considerations have been made for the unit’s weight in the shape of the frame and its handles, and the reliability of its electronic parts in a rough outdoor environment.

Alex Lewis is passionate about the role design can have in affecting positive change:

“designers have the power and the responsibility to improve people’s lives through their profession, now more than ever. Today, we have an incredible ability to create complex tools and machines, and I am driven by an altruistic desire to use this technology for good. I strive to create products and services that disrupt the status quo, and to experiment with established norms to make a product stand out against its competitors”.

One of his final year projects applied his skills to service design, developing a digital support service for unpaid carers. He has also worked with Equip Outdoor Technologies, where he developed product concepts for their North Face brand.

The system can be dismantled with common screwdrivers and keys, for cleaning, repair, or part replacement.
Puncture-proof airless tyres prevent tedious maintenance work. If the tyres do need replacement, or cleaning, they are easily removable with common wrenches.
Short- and Long-term maintenance were major factors in designing the system. For example: The wand’s nozzles are removable and replaceable for when they become clogged and are easy to dismantle for cleaning during a break period.
The proprietary spray wand enables workers to douse dusty tools or ground by hand, or in an ‘automated’ way by mounting it to the side of the tank. This way, one less worker is needed to operate the machine – they are free to continue other work and less man-hours are wasted.
Major touchpoints and key working parts
Saguaro 45L outputs water through a hose fitting at its rear – a hose is provided to connect to a range of tools, or the integrated spray wand.
Airborne solid particles present a significant health hazard, but few more so than materials such as silica – often the main constituent of concrete and cement.
Managing dust created by construction work is difficult. Many workers would rather risk long-term health issues than set-up dust control apparatus.
A live roadworks site was studied to gain understanding of the issues workers face in managing construction dust.
Saguaro 45L is a battery-powered water distribution system for construction site dust control.
Project
Manvi Nirav Mehta
Karigari
Product Design
Karigari
Project
Catherine Saunders
Pitch Pak
Product Design
Looking up
Project
Zac Bew
How can design help improve the lives of people who suffer motion sickness in autonomous vehicles?
Product Design
SolidWorks render
Project
Mark Stuckey
Dóldora
Product Design
Dóldora in context
Project
James Stephens
E.L.L.A
Product Design
ELLA – Happy and Sat
Project
Radhiya Al-Jannah
Opal
Product Design
Opal
Project
Matthew Devereux
Leave No Trace Fire Pit & Cooking System
Product Design
In Context Photo
Project
Tom Baker
JerEcan: portable electric vehicle range extension
Product Design
JerEcan – T.Baker, 2023_f_TOM BAKER
Project
Theo Hunt
Luft
Product Design
Luft No Oil Filter
Project
Molly Watkin
PilPal
Product Design
User manual
Project
Lucy Fletcher
Sprog Highchair
Product Design
Sprog highchair, 2023
Project
Lucy Day
lumi.
Product Design
Wireless Charging Base and Wall Unit
Project
Libby Shepherd
nourish
Product Design
Nourish logo close up, 08/05/2023, plastic.
Project
Isabella Howe
TailTrail
Product Design
TailTrail – image of products in context – 8/5/23
Project
Georgia Woolley
Woolwell – Interchangeable Utensils
Product Design
Utensils in context
Project
George Brown
Toast Portable Charger
Product Design
Toast power bank
Project
Elizabeth Williams
Nest
Product Design
Scene
Project
Edward Cowan
ARID
Product Design
ARID in Use in a Climbing Centre
Project
Eden Schofield
re:cycle
Product Design
Eden Schofield Side Angle
Project
Barnaby Churchill
WURTSTOL – Mass Produced Mycelial Furnishing for the Contemporary Household
Product Design
WURSTOL
Project
Angus Thompson
Stor, Hospital bedside storage
Product Design
Project
Arunava Biswas
Re-Experience
Product Design
Helmet
Project
Ashleigh Davies
Doze
Product Design
Doze